BigJohnT wrote:
Do you know how they preload the pinions?
John[/quote]
I took a few pictures of one about six years ago as I was thinking of copying it. Of course I have no idea where the pictures went. IIRC they used a third gear to drive the two that rode the rack. By careful consideration of the geometry they ran with some interference. There was still some spring preload to the rack.
Single spring preloaded pinions are also common. The involute path of a rack gear is a straight line so it is possible to increase the depth of engagement to full contact without ill effects.
Large machines typically use rack in easily replaceable 4-6 foot sections. Ours (60 feet long) had the rails and rack bolted to the concrete on adjustable supports, about a foot high.
Doug