Control Panel setup

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20 Apr 2014 21:18 #46138 by Duc
Replied by Duc on topic Control Panel setup

Here is a hint, comment out the addf then run your config and if your using Axis open the Show Hal Configuration window to see the pin names. If your not running Axis you can open a terminal and say halcmd show pin and that will give you a list of all your pins. Also in the terminal window you can see the functions you created with loadrt and loadusr by saying halcmd show function. These will be the names you need to use with addf.

When you use the name option like:
loadrt mux16 names=jogincr,foincr,mvoincr,soincr
the pin name will be jogincr,foincr,mvoincr,soincr
so the addf line will be
addf jogincr servo-thread

JT


Hmmmm.

Wonder if Ive run into a limit with mux16 or something. Changing nothing for the code except what servo-thread is turned off I can get the mux output to function.

foincr will work if jogincr, mvoincr, soincr servo threads are commented out
jogincr will work if foincr, mvoincr, soincr servo threads are commented out

if more than one is active then all will fail to operate correctly or at all. The inputs into the mux function will toggle correctly such as jogincr.sel0, jogincr.sel1 ..etc but the jogincr.out -f will not change. I see this with all the outputs for the mux functions.

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20 Apr 2014 21:49 #46140 by PCW
Replied by PCW on topic Control Panel setup
Maybe a bug in mux16, can you try numbered mux16 instead of named ones?

(mux16.0,mux16.1 etc)

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21 Apr 2014 01:45 #46147 by BigJohnT
Replied by BigJohnT on topic Control Panel setup
I suspect you still have a coding error. I set up two mux16's using names and they work fine in the 2.5.4 simulator.

my postgui.hal file
loadrt mux16 names=fred,barny
addf fred servo-thread
addf barny servo-thread

# setup mux16
setp fred.use-graycode 1
setp fred.in01 1.0
setp fred.in02 2.0
setp fred.in03 3.0
setp fred.in04 4.0
setp fred.in05 5.0
setp fred.in06 6.0
#setp mux16.0.in07 7.0
#setp mux16.0.in08 8.0
setp fred.in09 7.0
setp fred.in10 8.0
setp fred.in11 9.0
setp fred.in12 10.0
setp fred.in13 11.0
setp fred.in14 12.0

setp barny.use-graycode 1
setp barny.in01 1.0
setp barny.in02 2.0
setp barny.in03 3.0
setp barny.in04 4.0
setp barny.in05 5.0
setp barny.in06 6.0
#setp mux16.0.in07 7.0
#setp mux16.0.in08 8.0
setp barny.in09 7.0
setp barny.in10 8.0
setp barny.in11 9.0
setp barny.in12 10.0
setp barny.in13 11.0
setp barny.in14 12.0

# connect the inputs to the wsum component
net bit-1f fred.sel0 <= pyvcp.input-1
net bit-2f fred.sel1 <= pyvcp.input-2
net bit-4f fred.sel2 <= pyvcp.input-3
net bit-8f fred.sel3 <= pyvcp.input-4

net bit-1b barny.sel0 <= pyvcp.input-5
net bit-2b barny.sel1 <= pyvcp.input-6
net bit-4b barny.sel2 <= pyvcp.input-7
net bit-8b barny.sel3 <= pyvcp.input-8

# connect the output to the pyvcp number display
net sum-out-1 pyvcp.mux-out-1 <= fred.out-s
net sum-out-2 pyvcp.mux-out-2 <= barny.out-s

my pyvcp-panel.xml file
<?xml version='1.0' encoding='UTF-8'?>
<pyvcp>
<!-- 
Include your PyVCP panel here.
The contents of this file will not be overwritten when you run stepconf again.
-->
<checkbutton>
    <halpin>"input-1"</halpin>
    <text>"Input 1"</text>
</checkbutton>
<checkbutton>
    <halpin>"input-2"</halpin>
    <text>"Input 2"</text>
</checkbutton>
<checkbutton>
    <halpin>"input-3"</halpin>
    <text>"Input 3"</text>
</checkbutton>
<checkbutton>
    <halpin>"input-4"</halpin>
    <text>"Input 4"</text>
</checkbutton>
<s32>
    <halpin>"mux-out-1"</halpin>
    <font>("Helvetica",12)</font>
    <format>"4i"</format>
</s32>

<checkbutton>
    <halpin>"input-5"</halpin>
    <text>"Input 1"</text>
</checkbutton>
<checkbutton>
    <halpin>"input-6"</halpin>
    <text>"Input 2"</text>
</checkbutton>
<checkbutton>
    <halpin>"input-7"</halpin>
    <text>"Input 3"</text>
</checkbutton>
<checkbutton>
    <halpin>"input-8"</halpin>
    <text>"Input 4"</text>
</checkbutton>
<s32>
    <halpin>"mux-out-2"</halpin>
    <font>("Helvetica",12)</font>
    <format>"4i"</format>
</s32>

</pyvcp>

JT

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21 Apr 2014 08:50 #46158 by Duc
Replied by Duc on topic Control Panel setup
I was able to get the code working by switching to the numbers instead of words. Later on I will try with shorter words to see if that is the problem.


I thank you both for the help you have provide. All the knobs work as much as can be from mux16 till I change to 2.6.

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28 Apr 2014 03:12 - 28 Apr 2014 03:13 #46383 by Duc
Replied by Duc on topic Control Panel setup
Current pictures of the panel setup. Still finalizing design and wiring before removing everything for painting. The area between the monitor and the panel is for storing dail calipers and other stuff.

File Attachment:


Tons more wiring needs to happen before I consider it done.
File Attachment:


File Attachment:



I ran a test cut on some AL 7075 for checking the backlash. 3in circle that I will have the QC department at work check on the CMM.
File Attachment:



Max feedrate selection works perfect.

Current issues.

Feed override
1. Feed override percent changes on the screen but doesnt effect the feedrate when cutting.

Spindle RPM
Same problem as feed overide. I can see the slider change on the screen but no change in RPM of the spindle. The HZ on the VFD screen doesnt not change with the override percent selected.


Any ideas
Last edit: 28 Apr 2014 03:13 by Duc.

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28 Apr 2014 04:09 #46388 by andypugh
Replied by andypugh on topic Control Panel setup

1. Feed override percent changes on the screen but doesnt effect the feedrate when cutting.

Are you using the Axis intterface? Is it the conventional FO slider that moves, or did you add another one?
Does changing the value on-screen have any effect?

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28 Apr 2014 05:25 #46393 by Duc
Replied by Duc on topic Control Panel setup

1. Feed override percent changes on the screen but doesnt effect the feedrate when cutting.

Are you using the Axis intterface? Is it the conventional FO slider that moves, or did you add another one?
Does changing the value on-screen have any effect?


Using the axis screen and the conventional FO slider does move. I have not added another one.

I will have to test after dinner if it makes a difference if I move it.

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28 Apr 2014 06:15 #46398 by Duc
Replied by Duc on topic Control Panel setup
Adjusting the sliders by the way of the mouse does not cause any change in the feedrate or rpm. I wonder if I broke the link between the sliders when I inserted the knob codes.

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28 Apr 2014 06:46 #46400 by andypugh
Replied by andypugh on topic Control Panel setup

I wonder if I broke the link between the sliders when I inserted the knob codes.


Can we have a look at your HAL file?

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28 Apr 2014 06:51 #46401 by Duc
Replied by Duc on topic Control Panel setup

I wonder if I broke the link between the sliders when I inserted the knob codes.


Can we have a look at your HAL file?


Here is the current .Hal file. The timedelay stuff is commented out due to errors.
# Generated by PNCconf at Sun Jan  6 10:34:22 2002
# If you make changes to this file, they will be
# overwritten when you run PNCconf again
#loadrt timedelay count=1
loadrt abs count=1
loadrt trivkins
loadrt [EMCMOT]EMCMOT servo_period_nsec=[EMCMOT]SERVO_PERIOD num_joints=[TRAJ]AXES
loadrt probe_parport
loadrt hostmot2
loadrt hm2_pci config=" num_encoders=1 num_pwmgens=0 num_3pwmgens=0 num_stepgens=5 sserial_port_0=0200 " 
setp     hm2_5i25.0.watchdog.timeout_ns 10000000

loadrt mux16 count=4
loadrt ilowpass

#addf timedelay.0 servo-thread
addf ilowpass.0 servo-thread
addf hm2_5i25.0.read servo-thread
addf motion-command-handler servo-thread
addf motion-controller servo-thread
addf mux16.0 servo-thread  #jogincr
addf mux16.1 servo-thread  #Feedrate overide
addf mux16.2 servo-thread
addf mux16.3 servo-thread

addf hm2_5i25.0.write         servo-thread
addf hm2_5i25.0.pet_watchdog  servo-thread
addf abs.0 servo-thread

# external output signals


# external input signals

# ---COOLANT CONROL ---
net coolant-flood hm2_5i25.0.7i76.0.0.output-01

# ---LUBRICATION SYSTEM ---


# --- SPINDLE-BRAKE ---
net spindle-brake hm2_5i25.0.7i76.0.0.output-00
#net spindle-brake => timedelay.0.in


#net spindle-delayed timedelay.0.out-b => hm2_5i25.0.7i76.0.0.output-00
#setp timedelay.0.on-delay 3
#setp timedelay.0.off-delay 0


# --- BOTH-HOME-X ---
net both-home-x     <=  hm2_5i25.0.7i76.0.0.input-00

# --- BOTH-HOME-Y ---
net both-home-y     <=  hm2_5i25.0.7i76.0.0.input-01

# --- MAX-HOME-Z ---
net max-home-z     <=  hm2_5i25.0.7i76.0.0.input-03

# --- MIN-Z ---
net min-z     <=  hm2_5i25.0.7i76.0.0.input-04

# --- JOINT-SELECT-a-X ---
net joint-select-a     <=  hm2_5i25.0.7i84.0.1.input-00

# --- JOINT-SELECT-b-Y ---
net joint-select-b     <=  hm2_5i25.0.7i84.0.1.input-01

# --- JOINT-SELECT-c-Z ---
net joint-select-c     <=  hm2_5i25.0.7i84.0.1.input-02

# --- JOINT-SELECT-d-A ---
net joint-select-d     <=  hm2_5i25.0.7i84.0.1.input-03

# --- JOG-INCR-A ---
net jog-incr-a     <=  hm2_5i25.0.7i84.0.1.input-11

# --- JOG-INCR-B ---
net jog-incr-b     <=  hm2_5i25.0.7i84.0.1.input-10

# --- JOG-INCR-C ---
net jog-incr-c     <=  hm2_5i25.0.7i84.0.1.input-09


# --- Feedrate overide - FO-INCR-A ---
net fo-incr-a     <=  hm2_5i25.0.7i84.0.1.input-08

# --- FO-INCR-B ---
net fo-incr-b     <=  hm2_5i25.0.7i84.0.1.input-07

# --- FO-INCR-C ---
net fo-incr-c     <=  hm2_5i25.0.7i84.0.1.input-06

# --- FO-INCR-D ---
net fo-incr-d     <=  hm2_5i25.0.7i84.0.1.input-05

# --- Spindle override - SO-INCR-A ---
net so-incr-a     <=  hm2_5i25.0.7i84.0.1.input-25

# --- SO-INCR-B ---
net so-incr-b     <=  hm2_5i25.0.7i84.0.1.input-26

# --- SO-INCR-C ---
net so-incr-c     <=  hm2_5i25.0.7i84.0.1.input-27



# --- Max velocity override - MVO-INCR-A ---
net mvo-incr-a     <=  hm2_5i25.0.7i84.0.1.input-20

# --- MVO-INCR-B ---
net mvo-incr-b     <=  hm2_5i25.0.7i84.0.1.input-21

# --- MVO-INCR-C ---
net mvo-incr-c     <=  hm2_5i25.0.7i84.0.1.input-22

# --- MVO-INCR-D ---
net mvo-incr-d     <=  hm2_5i25.0.7i84.0.1.input-23


#*******************
#  AXIS X
#*******************

# Step Gen signals/setup

setp   hm2_5i25.0.stepgen.00.dirsetup        [AXIS_0]DIRSETUP
setp   hm2_5i25.0.stepgen.00.dirhold         [AXIS_0]DIRHOLD
setp   hm2_5i25.0.stepgen.00.steplen         [AXIS_0]STEPLEN
setp   hm2_5i25.0.stepgen.00.stepspace       [AXIS_0]STEPSPACE
setp   hm2_5i25.0.stepgen.00.position-scale  [AXIS_0]STEP_SCALE
setp   hm2_5i25.0.stepgen.00.step_type        0
setp   hm2_5i25.0.stepgen.00.control-type     0
setp   hm2_5i25.0.stepgen.00.maxaccel         5.0
setp   hm2_5i25.0.stepgen.00.maxvel           2.1

net x-pos-fb     axis.0.motor-pos-fb   <=  hm2_5i25.0.stepgen.00.position-fb
net x-pos-cmd    axis.0.motor-pos-cmd  =>  hm2_5i25.0.stepgen.00.position-cmd
net x-enable     axis.0.amp-enable-out =>  hm2_5i25.0.stepgen.00.enable

# ---setup home / limit switch signals---

net both-home-x     =>  axis.0.home-sw-in
net both-home-x     =>  axis.0.neg-lim-sw-in
net both-home-x     =>  axis.0.pos-lim-sw-in

#*******************
#  AXIS Y
#*******************

# Step Gen signals/setup

setp   hm2_5i25.0.stepgen.01.dirsetup        [AXIS_1]DIRSETUP
setp   hm2_5i25.0.stepgen.01.dirhold         [AXIS_1]DIRHOLD
setp   hm2_5i25.0.stepgen.01.steplen         [AXIS_1]STEPLEN
setp   hm2_5i25.0.stepgen.01.stepspace       [AXIS_1]STEPSPACE
setp   hm2_5i25.0.stepgen.01.position-scale  [AXIS_1]STEP_SCALE
setp   hm2_5i25.0.stepgen.01.step_type        0
setp   hm2_5i25.0.stepgen.01.control-type     0
setp   hm2_5i25.0.stepgen.01.maxaccel         2.5
setp   hm2_5i25.0.stepgen.01.maxvel           2.1

net y-pos-fb     axis.1.motor-pos-fb   <=  hm2_5i25.0.stepgen.01.position-fb
net y-pos-cmd    axis.1.motor-pos-cmd  =>  hm2_5i25.0.stepgen.01.position-cmd
net y-enable     axis.1.amp-enable-out =>  hm2_5i25.0.stepgen.01.enable

# ---setup home / limit switch signals---

net both-home-y     =>  axis.1.home-sw-in
net both-home-y     =>  axis.1.neg-lim-sw-in
net both-home-y     =>  axis.1.pos-lim-sw-in

#*******************
#  AXIS Z
#*******************

# Step Gen signals/setup

setp   hm2_5i25.0.stepgen.02.dirsetup        [AXIS_2]DIRSETUP
setp   hm2_5i25.0.stepgen.02.dirhold         [AXIS_2]DIRHOLD
setp   hm2_5i25.0.stepgen.02.steplen         [AXIS_2]STEPLEN
setp   hm2_5i25.0.stepgen.02.stepspace       [AXIS_2]STEPSPACE
setp   hm2_5i25.0.stepgen.02.position-scale  [AXIS_2]STEP_SCALE
setp   hm2_5i25.0.stepgen.02.step_type        0
setp   hm2_5i25.0.stepgen.02.control-type     0
setp   hm2_5i25.0.stepgen.02.maxaccel         2.5
setp   hm2_5i25.0.stepgen.02.maxvel           2.1

net z-pos-fb     axis.2.motor-pos-fb   <=  hm2_5i25.0.stepgen.02.position-fb
net z-pos-cmd    axis.2.motor-pos-cmd  =>  hm2_5i25.0.stepgen.02.position-cmd
net z-enable     axis.2.amp-enable-out =>  hm2_5i25.0.stepgen.02.enable

# ---setup home / limit switch signals---

net max-home-z     =>  axis.2.home-sw-in
net min-z     =>  axis.2.neg-lim-sw-in
net max-home-z     =>  axis.2.pos-lim-sw-in

#*******************
#  SPINDLE S
#*******************

# ---digital potentionmeter output signals/setup---

setp   hm2_5i25.0.7i76.0.0.spinout-minlim    [SPINDLE_9]OUTPUT_MIN_LIMIT
setp   hm2_5i25.0.7i76.0.0.spinout-maxlim    [SPINDLE_9]OUTPUT_MAX_LIMIT
setp   hm2_5i25.0.7i76.0.0.spinout-scalemax  [SPINDLE_9]OUTPUT_SCALE

net abs-vel-cmd abs.0.out     => hm2_5i25.0.7i76.0.0.spinout
net spindle-enable      => hm2_5i25.0.7i76.0.0.spinena
net spindle-cw          => hm2_5i25.0.7i76.0.0.output-04
net spindle-ccw          => hm2_5i25.0.7i76.0.0.output-05


# ---setup spindle control signals---

net spindle-vel-cmd-rps    <=  motion.spindle-speed-out-rps
net spindle-vel-cmd abs.0.in        <=  motion.spindle-speed-out
net spindle-enable         <=  motion.spindle-on
net spindle-cw             <=  motion.spindle-forward
net spindle-ccw            <=  motion.spindle-reverse
net spindle-brake          <=  motion.spindle-brake
net spindle-revs           =>  motion.spindle-revs
net spindle-at-speed       =>  motion.spindle-at-speed
net spindle-vel-fb         =>  motion.spindle-speed-in
net spindle-index-enable  <=>  motion.spindle-index-enable

# ---Setup spindle at speed signals---

sets spindle-at-speed true


#******************************
# connect miscellaneous signals
#******************************

#  ---HALUI signals---

net joint-select-a        halui.joint.0.select
net x-is-homed            halui.joint.0.is-homed
net jog-x-pos             halui.jog.0.plus
net jog-x-neg             halui.jog.0.minus
net jog-x-analog          halui.jog.0.analog
net joint-select-b        halui.joint.1.select
net y-is-homed            halui.joint.1.is-homed
net jog-y-pos             halui.jog.1.plus
net jog-y-neg             halui.jog.1.minus
net jog-y-analog          halui.jog.1.analog
net joint-select-c        halui.joint.2.select
net z-is-homed            halui.joint.2.is-homed
net jog-z-pos             halui.jog.2.plus
net jog-z-neg             halui.jog.2.minus
net jog-z-analog          halui.jog.2.analog
net jog-selected-pos      halui.jog.selected.plus
net jog-selected-neg      halui.jog.selected.minus
net spindle-manual-cw     halui.spindle.forward
net spindle-manual-ccw    halui.spindle.reverse
net spindle-manual-stop   halui.spindle.stop
net machine-is-on         halui.machine.is-on
net jog-speed             halui.jog-speed 
net MDI-mode              halui.mode.is-mdi

#  ---coolant signals---

net coolant-mist      <=  iocontrol.0.coolant-mist
net coolant-flood     <=  iocontrol.0.coolant-flood

#  ---probe signal---

net probe-in     =>  motion.probe-input

# ---jog button signals---

sets    jog-speed 1.000000
## MPG stuff##########

# ---jogwheel signals to mesa encoder - shared MPG---

net joint-selected-count     <=  hm2_5i25.0.7i84.0.1.enc0
setp    hm2_5i25.0.encoder.00.filter true
setp    hm2_5i25.0.encoder.00.counter-mode true

#  ---mpg signals---

#       for axis x MPG
setp    axis.0.jog-vel-mode 0
net selected-jog-incr    =>  axis.0.jog-scale
net joint-select-a       =>  axis.0.jog-enable
net joint-selected-count =>  axis.0.jog-counts

#       for axis y MPG
setp    axis.1.jog-vel-mode 0
net selected-jog-incr    =>  axis.1.jog-scale
net joint-select-b       =>  axis.1.jog-enable
net joint-selected-count =>  axis.1.jog-counts

#       for axis z MPG
setp    axis.2.jog-vel-mode 0
net selected-jog-incr    =>  axis.2.jog-scale
net joint-select-c       =>  axis.2.jog-enable
net joint-selected-count =>  axis.2.jog-counts



##connect jog incr override increments
net jog-incr-a           =>  mux16.0.sel0
net jog-incr-b           =>  mux16.0.sel1
net jog-incr-c           =>  mux16.0.sel2
net jog-incr-d           =>  mux16.0.sel3
net selected-jog-incr   <=  mux16.0.out-f
    setp mux16.0.debounce-time      0.200000
    setp mux16.0.use-graycode      False
    setp mux16.0.suppress-no-input False
    setp mux16.0.in00          0.0001
    setp mux16.0.in01          0.001
    setp mux16.0.in02          .01
    setp mux16.0.in03          .1
    setp mux16.0.in04          1



# connect feed overide increments - switches

    setp halui.feed-override.count-enable true
    setp halui.feed-override.direct-value true
    setp halui.feed-override.scale .01
net feedoverride-incr   =>  halui.feed-override.counts
net fo-incr-a           =>  mux16.1.sel0
net fo-incr-b           =>  mux16.1.sel1
net fo-incr-c           =>  mux16.1.sel2
net fo-incr-d           =>  mux16.1.sel3
net feedoverride-incr   <=  mux16.1.out-s
    setp mux16.1.debounce-time      0.200000
    setp mux16.1.use-graycode      False
    setp mux16.1.suppress-no-input False
    setp mux16.1.in00          0.000000
    setp mux16.1.in01          10.000000
    setp mux16.1.in02          20.000000
    setp mux16.1.in03          30.000000
    setp mux16.1.in04          40.000000
    setp mux16.1.in05          50.000000
    setp mux16.1.in06          60.000000
    setp mux16.1.in07          70.000000
    setp mux16.1.in08          80.000000
    setp mux16.1.in09          90.000000
    setp mux16.1.in10          100.000000
    setp mux16.1.in11          110.000000
    setp mux16.1.in12          120.000000
    setp mux16.1.in13          130.000000
    setp mux16.1.in14          140.000000
    setp mux16.1.in15          150.000000

# connect max velocity overide increments - switches

    setp halui.max-velocity.count-enable true
    setp halui.max-velocity.direct-value true
    setp halui.max-velocity.scale 0.016670
net max-vel-override-incr   =>  halui.max-velocity.counts
net mvo-incr-a           =>  mux16.2.sel0
net mvo-incr-b           =>  mux16.2.sel1
net mvo-incr-c           =>  mux16.2.sel2
net mvo-incr-d           =>  mux16.2.sel3
net max-vel-override-incr   <=  mux16.2.out-s
    setp mux16.2.debounce-time      0.200000
    setp mux16.2.use-graycode      False
    setp mux16.2.suppress-no-input False
    setp mux16.2.in00          0.000000
    setp mux16.2.in01          1.000000
    setp mux16.2.in02          2.000000
    setp mux16.2.in03          4.00000
    setp mux16.2.in04          6.00000
    setp mux16.2.in05          8.00000
    setp mux16.2.in06          10.00000
    setp mux16.2.in07          20.00000
    setp mux16.2.in08          30.00000
    setp mux16.2.in09          40.00000
    setp mux16.2.in10          50.00000
    setp mux16.2.in11          60.00000
    setp mux16.2.in12          70.0000
    setp mux16.2.in13          80.0000
    setp mux16.2.in14          90.0000
    setp mux16.2.in15          100.0000

# connect spindle overide increments 

    setp halui.spindle-override.count-enable true
    setp halui.spindle-override.direct-value true
    setp halui.spindle-override.scale .01
net spindleoverride-incr  =>  halui.spindle-override.counts
net so-incr-a             =>  mux16.3.sel0
net so-incr-b             =>  mux16.3.sel1
net so-incr-c             =>  mux16.3.sel2
net spindleoverride-incr  <=  mux16.3.out-s
    setp mux16.3.debounce-time      0.200000
    setp mux16.3.use-graycode      False
    setp mux16.3.suppress-no-input False
    setp mux16.3.in00          100.000000
    setp mux16.3.in01          90.000000
    setp mux16.3.in02          70.000000
    setp mux16.3.in03          80.000000
    setp mux16.3.in04          110.000000
    setp mux16.3.in05          120.000000
    setp mux16.3.in06          60.000000
    setp mux16.3.in07          50.000000
    


#  ---motion control signals---

net in-position               <=  motion.in-position
net machine-is-enabled        <=  motion.motion-enabled

#  ---digital in / out signals---

#  ---estop signals---

net estop-out     <=  iocontrol.0.user-enable-out
net estop-out     =>  iocontrol.0.emc-enable-in

#  ---manual tool change signals---

loadusr -W hal_manualtoolchange
net tool-change-request     iocontrol.0.tool-change       =>  hal_manualtoolchange.change
net tool-change-confirmed   iocontrol.0.tool-changed      <=  hal_manualtoolchange.changed
net tool-number             iocontrol.0.tool-prep-number  =>  hal_manualtoolchange.number
net tool-prepare-loopback   iocontrol.0.tool-prepare      =>  iocontrol.0.tool-prepared

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